Grid Assembly & Tolerances

Physical joining of 24-inch aluminum grid tiles.

Mechanical Linking

The grid base consists of 24" x 24" interlocking tiles. These are machined from 6061-T6 aluminum, anodized flat black, and embedded with a rigid FR4 PCB that carries the 24V power and CAN data planes.

Tolerance MetricValue
Surface Flatness+/- 0.005" per tile
Joint Gap< 0.5mm
Locking MechanismCam-lock quarter-turn fasteners

Common Mistake: Failing to engage the cam-locks fully will result in intermittent CAN data drops across the joint bridge. Always ensure the physical locking pin is flush before applying power to the array.

Learn how power drops across these joints in the Power Distribution Guide.